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Quality Inspection Conveyor
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The Quality Inspection Conveyor is an advanced and reliable solution tailored for the mattress manufacturing industry, ensuring that every product meets the highest quality standards. This system is engineered to streamline quality control processes, offering unmatched precision and efficiency in defect detection, sorting, and rejection of products.
Designed to handle mattresses with maximum dimensions of 5100 mm x 2200 mm, the conveyor operates at speeds of up to 40 m/min, allowing for the inspection of 100 mattresses per minute. Utilizing high-resolution cameras and infrared sensors, it performs real-time detection of defects such as tears, stains, or irregularities, ensuring that only flawless products proceed to the next stage of production. The system’s automated sorting and rejection features eliminate manual errors and enhance overall productivity.
Built for demanding industrial environments, the Quality Inspection Conveyor features a loading capacity of 150 kg and operates on 415 VAC, making it suitable for large-scale production lines. Its robust construction and cutting-edge technology ensure consistent performance, even under high workloads. Additionally, the system is designed for easy integration into existing production setups and offers user-friendly controls for seamless operation.
By automating the quality assurance process, the Quality Inspection Conveyor reduces labor dependency, minimizes errors, and enhances throughput, making it an essential tool for manufacturers committed to delivering superior-quality mattresses. This innovative system helps maintain brand reputation and customer satisfaction while optimizing production efficiency.
PRODUCT DETAILS
Optimize mattress production with our advanced quality inspection conveyor for flawless quality control
The Quality Inspection Conveyor is a state-of-the-art solution for the mattress manufacturing industry, designed to ensure that only top-quality products reach the market. Equipped with advanced high-resolution cameras and infrared sensors, this system performs real-time inspection to detect defects such as tears, stains, and irregularities. With the ability to handle mattresses up to 5100 mm x 2200 mm and inspect at speeds of 40 m/min, it can process up to 100 mattresses per minute, making it ideal for high-volume production lines.
This conveyor system features automated sorting and rejection capabilities, reducing manual errors and ensuring precise quality control. Built with a robust design, it operates on 415 VAC and supports a 150 kg load capacity, delivering consistent performance in demanding industrial environments.
By automating the quality assurance process, the Quality Inspection Conveyor enhances efficiency, minimizes labor dependency, and ensures superior product standards, making it a vital addition to any mattress production line.
Real-Time Inspection: Equipped with high-resolution cameras and infrared sensors for precise detection of defects, ensuring only high-quality products proceed.
High-Speed Operation: Capable of inspecting up to 100 mattresses per minute at speeds of 40 m/min, suitable for high-volume production environments.
Large Product Handling: Designed to accommodate mattresses with dimensions up to 5100 mm x 2200 mm, catering to diverse product sizes.
Automated Sorting & Rejection: Automatically identifies and removes defective products, reducing manual intervention and ensuring accuracy.
Robust Design: Built to support a 150 kg load capacity, ensuring durability and reliable performance in demanding industrial settings.
Efficient Power Use: Operates on 415 VAC, offering energy-efficient operation tailored to large-scale production requirements.
Seamless Integration: Easily integrates with existing production lines, making it adaptable to various manufacturing setups.
User-Friendly Operation: Features an intuitive interface for easy control and monitoring, enabling hassle-free use by operators.
Consistent Quality Control: Maintains stringent quality standards by detecting and rejecting defects like stains, tears, and irregularities.
Low Maintenance Requirements: Engineered for durability with minimal upkeep, ensuring long-term reliability and reduced downtime.
This advanced inspection system is an indispensable tool for manufacturers aiming to achieve precision, efficiency, and consistency in their quality assurance processes.
Max Product Size - 5100 mm X 2200 mm
Max Product Height - 400 mm
Max Conveyor Speed - 40 m/sec
Conveyor Length - 5100 mm
Conveyor Width - 2200 mm
Conveyor Height - 865 mm
Loading Capacity :- 150 Kg
Voltage Type - 415 VAC - (III+N+PE)
Compressed Air - 6-8 Bar
Mattress Manufacturing:Ensures stringent quality control by detecting defects such as stains, tears, or irregularities, ensuring only flawless mattresses proceed to packaging and distribution.
Furniture Industry:Inspects and ensures quality standards for upholstered products like cushions, sofa components, and other foam-based items.
Textile Industry:Used for inspecting fabric rolls, sheets, or other textile products for defects such as discoloration, tears, or weaving flaws.
Foam and Rubber Products:Ideal for quality control in the production of foam sheets, rubber mats, or other similar materials, ensuring defect-free output.
Packaging Industry:Ensures proper inspection of packaging materials used in mattresses or related products, identifying flaws before assembly or shipment.
Automotive Industry:Used in the inspection of seat cushions, padding, and other foam-based interior components to ensure they meet safety and quality standards.
Medical Equipment Manufacturing:Inspects foam-based medical equipment components like mattresses or cushions for defects, ensuring compliance with strict quality requirements.
Home Décor and Bedding:Ensures the quality of foam or fabric-based products like mattress toppers, pillows, and bedding materials, meeting high consumer expectations.
The Quality Inspection Conveyor is a versatile solution designed to enhance the precision, efficiency, and reliability of quality control across various industries that rely on consistent, defect-free products.
Ashtatech Automation
Quality Inspection Conveyor
The Quality Inspection Conveyor is a cutting-edge solution for ensuring superior quality control in the mattress manufacturing industry. Designed to streamline inspection processes, it can handle mattresses up to 5100 mm x 2200 mm at speeds of 40 m/min, inspecting up to 100 mattresses per minute.
Equipped with high-resolution cameras and infrared sensors, the system performs real-time detection of defects, ensuring only top-quality products proceed in the production line. Automated sorting and rejection of defective items eliminate manual errors, enhancing accuracy and efficiency.
With a robust design, the conveyor operates on 415 VAC and supports a loading capacity of 150 kg, making it highly reliable for large-scale production environments. This advanced inspection system is essential for manufacturers striving for precision, consistency, and operational excellence in their quality assurance processes.
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Ashtatech's automation solutions transformed our snacks packaging line. The precision of machine has drastically improved our production efficiency.
John Dwyer, Operations Manager
We customized machinery for mattress production and Ashtatech has exceeded our expectations. The quality and precision.
Anita Singh, Mattress
The material handling systems from Ashtatech have streamlined our warehouse operations, helping us achieve faster processing times with fewer errors.
Peter Evans, Logistics Director
We partnered with Ashtatech for our pharmaceutical packaging line, the machines have ensured compliance and increased production speed.
Ravi Mehta, Plant Manager
Precision automation for our defense manufacturing processes has been exceptional. Their machines are built to last, ensuring long-term reliability.
Isabella Rodrigues, Head of Productions
The turnkey solutions provided by Ashtatech have significantly improved our assembly line’s efficiency. Their expertise in automation is unmatched.
Micheal Wong, Operations Head